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  • A brief study on sharpening stones – Part 57 – Jende Resin 120 µm (Diamond, Resin)

    This is part of a series of blog posts – looking into the appearance and composition of commercially available sharpening stones. If you are interested in the previous episodes, check out the archive for them.

    If you have some suggestion on what I should look at next, or want to share your super secret DIY stones, I could be persuaded to open the bag of analytical devices… hit me up on Instagram under @marvgro for that.

    Disclaimer: I’m not for sale. Every review you see on this blog is bought with my own money. I have no affiliation to any manufacturer.

    Review

    Today’s sharpening stone is the Jende Resin 120 µm. I have no idea why it took me this long to get around making a review of a Jende stone – I even got asked by avid readers whether I have some conflict with them. Honestly? They never were on my radar, but by popular request (which in turn raised my interest) I ordered some. Jende is an american company and has been making sharpening equipment for quite some time already. My order shipped from their Taiwan factory, which is a pity – I had hoped that an American company would actually produce in America, but I guess this is not the case for the full range of products they offer.

    Let’s take a look under the optical microscope!

    Optical micrographs of the Jende Resin 120 µm stone. Instrument: Marvscope

    The stone is a curious, yellow colour. It’s fixed to a steel blank, making the whole abrasive very heavy. We can make out parts that are very flat and even, and others where the stone looks a bit more porous. The diamonds appear very white in colour – this is quite curious, as most diamond powders are actually slightly greenish in colour. The size in optical micrographs looks to be a bit on the smaller size, but I always find it very difficult to correctly measure resin stone diamond sizes optically, as the resin covers the stone partially and contrast to the resin is also horrible.

    Let’s take a closer look in the SEM:

    SEM micrographs of the Jende Resin 120 µm stone. Instrument: Zeiss GeminiSEM 560.

    The stone has quite a few different sized abrasives in it. We can make out large, flat chunks, but also many smaller, blocky, angular grains here. There’s quite a few voids, which have a “glassy” or smeared appearance to them – a sign that these are pores from the manufacturing process, and not lost grains. The resin itself looks like a phenolic type resin, with a very small, gritty look to it.

    Let’s look at the chemical composition! For this we are going to use an advanced SEM technique called EDS. If you want to know more about this, I’ve written extensively about SEM microanalysis here on this blog.

    EDS analysis of the Jende Resin 120 µm stone. Instrument: Oxford Ultim Max  ∞ 40mm2 EDS sensor. Note that our EDS sensor doesn’t show elements lighter than boron.

    The EDS analysis shows that the large, flat particles are actually the diamond. They are well within their nominal size – so the appearance on the optical microscope was, as I postulated, misleading. From a chemical composition point of view, we can make out the diamond in some clusters – mixing could be a little bit improved if you ask me. The smaller, blocky abrasive grains are aluminium oxide – and they are very well distributed all over the stone, as well as much smaller than the diamond grit. There will be future reviews on finer Jende stones, it will be very interesting to see whether the Al2O3 is the same size throughout the series.

    In order to evaluate the sharpening performance and material removal mode of this stone, a blade was sharpened with it. I am using a standardised testing procedure, read about it hereNevertheless, it’s 65 HRC M398, and sharpened to 17 DPS with resin bond diamond stones down to 10 µm. Afterwards, the tested stone is used, first in a back and forth movement until the surface becomes homogenous, and then alternating strokes (5-5-3-2) on each side, for a total of 20 strokes towards the apex per side. No pressure is applied but the weight of the apparatus. Moreover, the same approach is repeated with a blade in NitroV.

    The edge is then analysed in the electron microscope for breakouts and morphological appearance.

    Let’s start with the harder steel – the M398 blade:

    SEM micrographs of the M398 edge finished with the Jende Resin 120 µm. Instrument: Zeiss GeminiSEM 560

    Overall, the stone did a decent job. The apex is refined, albeit not insanely sharp. Material removal was quick and consistent. The bevel surface structure shows a mix between real cutting action as well as ploughing of the grains, forming some micro prows and burrs. Some deeper, random scratches are visible.

    Close-up micrograph of a material's surface, displaying fine, textured lines and patterns with a scale bar indicating 200 micrometres.

    Optical micrograph of the M398 bevel. Instrument: Marvscope

    I’ve recently gotten access to a wonderful white light interferometer – a Zygo Newview 9000. I’ll try, as time permits, to include 3D scans of the bevel in future reviews, starting with this one:

    3D surface topography of a sample, showing green and blue colour gradients representing height variations measured in micrometers.

    3D surface height map of the M398 Bevel. Instrument: Zygo NewView 9000, Objective Lens: 20X. Metrological filter chain: LS-Plane to orient data, cutoff 0.1/99.9 percent to remove outliers.

    We can see the impression from the SEM pictures validated, but also get some quantifiable numbers. The deeper scratches are in a low, single digit micrometre range. I would say this is a decent result here, and something that can easily be fixed by the progression of grits.

    Let’s take a look at the NitroV edge:

    SEM micrographs of the NitroV edge finished with the Jende Resin 120 µm. Instrument: Zeiss GeminiSEM 560

    The softer steel with a lower carbide content shows a higher amount of deep scratches. Moreover, the apex is not very well defined, with a ragged line over the whole blade. Some cracking near the apex can be spotted on the more detailed pictures.

    Microscopic image showing a detailed cross-section of a material with visible surface textures and scratches.

    Optical micrograph of the NitroV bevel. Instrument: Marvscope

    The optical micrograph confirms this. Larger breakouts, up to several 10 µm are visible. The bevel overall has a less consistent appearance. Some burrs can be detected out of the focus plane.

    3D surface topography image showing textured patterns with varying elevations, colour-coded from red to blue, indicating height in micrometres.

    3D surface height map of the NitroV Bevel. Instrument: Zygo NewView 9000, Objective Lens: 20X. Metrological filter chain: LS-Plane to orient data, cutoff 0.1/99.9 percent to remove outliers.

    The 3D surface data further confirms this: we can see some deep scratches, reaching into the 10 µm range. Also, more scratches at 90° to the predominant scratch direction are visible. This is very interesting, as I vary my sharpening approach by this angle: I typically start at an angle 45° to the apex, until all the grinding marks from the previous stone are gone. Then I switch direction by about 90° – so that the grinding marks once again are 45° to the bevel, continue until all grinding marks are gone and then go to my testing procedure of alternating strokes on each side. Overall, that’s typically at least 100 strokes per side – that a deep groove “survives” to be visible is quite astonishing. I would guess that this is either caused by loose, rolling grains or maybe by some agglomerated nests of diamonds.

    Overall, the Jende resin stone is a decent stone. I found the feedback pleasant, although the stone stinks really badly right out of the box. Material removal is consistent after an initial drop of, it’s quite fast and a good choice to set the initial bevel. It has strong competition in it’s price range – especially by the Ukranian sharpening stones from PDT. If you are looking for a more high quality option, there are some around on the market.

  • A brief study on sharpening stones – Part 56 – FSK Vitrified #270 (Diamond, Vitrified)

    A brief study on sharpening stones – Part 56 – FSK Vitrified #270 (Diamond, Vitrified)

    This is part of a series of blog posts – looking into the appearance and composition of commercially available sharpening stones. If you are interested in the previous episodes, check out the archive for them.

    If you have some suggestion on what I should look at next, or want to share your super secret DIY stones, I could be persuaded to open the bag of analytical devices… hit me up on Instagram under @marvgro for that.

    Disclaimer: I’m not for sale. Every review you see on this blog is bought with my own money. I have no affiliation to any manufacturer.

    Review

    Today’s sharpening stone is probably the most expensive to date. It’s the very special FSK Vitrified in their brand new #270 grit size. It’s meant to be the perfect benchstone for thinning a knife, but also setting the bevel. I only know of a single store that sells these regularly internationally – and had to import them from Japan through them. Many thanks to Miura Knives for selling these outside of Japan.

    Let’s check it out!

    Optical micrograph of the FSK vitrified stone. Instrument: MarvScope

    The stone has quite the high diamond concentration. It’s my third FSK, and I was surprised by the amount of diamonds you can make out optically in this one. This is looking promising! Let’s dig deeper in the SEM.

    SEM overview micrographs of the FSK vitrified stone. Instrument: Zeiss GeminiSEM 560.

    The first impression is confirmed in the SEM – quite the high concentration of diamonds for a vitrified stone. One must not forget: FSK is an absolute high end manufacturer of abrasives, and I’d guess that the sharpening stones are just a point of pride for them, not a relevant percentage of the business.

    SEM micrographs of the stone. Instrument: Zeiss GeminiSEM 560.

    Zoomign in further, we find a dense marix in which the abrasive grains are sitting. The whole surface shows spherical marks of differing sizes. I’d guess that here some sintering / binding agent has transitioned into the gas phase and created the voids. This is not in itself a bad thing – it relieves some pressure by creating these voids. The diamonds themselves are well defined and of the more angular type. They sit recessed and well surrounded by the matrix. This is, already just optically, a very firm stone that will last for a long time.

    Let’s look at the chemical composition! For this we are going to use an advanced SEM technique called EDS. If you want to know more about this, I’ve written extensively about SEM microanalysis here on this blog.

    EDS analysis of the stone. Instrument: Oxford Ultim Max  ∞ 40mm2 EDS sensor. Note that our EDS sensor doesn’t show elements lighter than boron.

    We can find a typical vitrified bond here, but very pure – there are no additional grains but the diamond in it. From the chemical composition, I’d guess that this bond was sintered in a professional vacuum oven, with high hardness and strength as the result.

    In order to evaluate the sharpening performance and material removal mode of this stone, a blade was sharpened with it. As this is a benchstone, I’m using a Katocut Nowi Pro to sharpen the blade and an exact angle and remove the human error. Two blades are sharpened – one is a custom heat treated M398 (65 HRC), one is a commercially available Nitro-V Blade (60 HRC), which shows the stones behaviour in two wonderful steels near the opposite ends of the spectrum of knife steels. The stone was used wet and regularly splashed with water.

    The stone itself is very nice during use – it’s very hard, so there is no danger of cutting into it. It’s very homogeneous and quite flat. The blade gliding along it gives a lot of feedback (aka vibration) and because it is so hard it’s easy to determine the angle between bevel and blade. I know that these stones are hyped a lot in freehand sharpening, and I can definitely understand that. Material removal felt very slow to me – I would have expected a #270 grit diamond stone to be nearly a file, but instead a lot of passes were needed to sharpen this. By using a lot of pressure, more than I can use during sharpening, material removal sped up. Nevertheless, I can’t quite agree with the statement that this is the perfect blade thinning stone – it felt too cumbersome and slow to me for that.

    The edge is then analysed in the electron microscope for breakouts and morphological appearance. Let’s start with the M398 blade:

    SEM micrographs of the edge (M398) finished with the FSK vitrified stone. Instrument: Zeiss GeminiSEM 560

    The stone left a surprisingly smooth surface. I would guess that this is because of the very hard matrix, and the deeply embedded diamonds. The matrix is hard enough to create a lot of pressure and burnish the surface to a light gloss. The apex is quite wide or unrefined here – it definitely is a coarse stone that is meant to remove material, not sharpen. There is very little deformation near the apex, but quite a bit of plastic smearing / burnishing can be made out along the bevel surface.

    In NitroV, the stone performed quite a bit better:

    SEM micrographs of the edge (NitroV) finished with the FSK vitrified stone. Instrument: Zeiss GeminiSEM 560

    While the edge is more ragged, we also got a thinner apex. Nevertheless, the surface of the bevel is not as good as it was on the M398. I would guess that the hardness of the bond is enough to start cutting and ploughing through the much softer NitroV steel, this creating more micro prows and burrs that increase surface roughness on the bevel.

    Overall, this was a surprising sharpening stone. The finish, packaging and presentation are wonderful. It feels like a very high quality product – which it is! If your style of sharpening involves a lot of pressure, I would imagine this is a good stone, as the bond is super firm and hard. I am not sure that such an approach to sharpening is ideal – to me, pressure control is of utmost importance, and I feel like this is a major issue with all vitrified stones – the bond is just to firm for hand guided sharpening. If you are looking for a fantastically crafted coarse benchstone with a lot of feedback, this is a decent choice. I’d love for it to have more bite / higher removal rate though!

  • A brief study on sharpening stones – Part 55 – Jende Nanocloth (Strop, Artificial)

    This is part of a series of blog posts – looking into the appearance and composition of commercially available sharpening stones. If you are interested in the previous episodes, check out the archive for them.

    If you have some suggestion on what I should look at next, or want to share your super secret DIY stones, I could be persuaded to open the bag of analytical devices… hit me up on Instagram under @marvgro for that.

    Disclaimer: I’m not for sale. Every review you see on this blog is bought with my own money. I have no affiliation to any manufacturer.

    Review

    Today’s sharpening stone review is a “mini” one – and it’s only looking (doing microscopy!) at the carrier of abrasives, namely the Jende nanocloth. It’s an artificial strop, and when I first read about them, I was wondering what these would be like. It’s a mini review, as I won’t use it to sharpen or strop an edge – maybe in a future episode of the stropping series.

    The strop comes on the Jende-typical brushed finish steel blank, where it sits on a thick polymer base. This gives the whole strop quite a bit of weight – I’m unsure whether that’s a good decision for a flexible strop! The actual nanocloth is quite thin:

    Let’s take a closer look under the microscope. The lower frequency of posting these past two months is twofold – I’m very busy with development, but also wanted to upgrade my optical microscopy. I went down the “DIY” route, and probably spend more than I should have, and also more than I probably would have paid for an upgrade over our Leica Emspira. Ah well! Feast your eyes on high resolution optical images:

    Optical micrographs of the Jende Nanocloth. Instrument: Dr. Marv-Scope

    We can make out a very regular, high porosity material. It exhibits a dense matrix around some pores – the pores themselves are very evenly spaced.

    Let’s take a look under the SEM:

    SEM micrographs of the stone. Instrument: Zeiss GeminiSEM 560.

    The view under the SEM is similar – we can make out cylindrical, very straight recesses that go quite deep! I’ll have to revisit this once I coat it with diamond emulsion. Seeing how the voids are > 30 µm in diameter, I wonder what will happen to diamonds – will they just accumulate inside these voids, or also sit on the polymer matrix?